Product Description
The 1000L Titanium clad plate industrial reactor is a high-precision pilot system specifically engineered for the reaction of Ether and Phenylsilane. Using TA1 Titanium in a composite clad plate construction with Q345R steel, this reactor offers the ultimate level of corrosion resistance required for harsh chemical environments, while maintaining the structural integrity of a heavy-duty industrial vessel.
This reactor is designed for high-efficiency and safe processing of volatile or highly corrosive media. The core of its advanced design is the Magnetic Sealed Stirrer Coupler, ensuring a zero-leakage guarantee by using a static seal. This is particularly critical for organic synthesis where environmental safety and preventing contamination of the reaction media are paramount. The internals, including the dual-tier agitator, thermowell, and baffles, are all fabricated from grade TA2 Titanium to ensure full material compatibility and long service life.
Operational control is optimized for pilot-scale production, with a 7.5 kW motor providing high torque for handling media with varying levels of solids or viscosity. The system supports full vacuum operation (-0.1 MPa) and precise temperature control through a jacketed heating/cooling system. The discharge valve features a PTFE lining, further enhancing the vessel’s resistance to aggressive chemical attack.
Technical Specifications (1000L Titanium Series)
| Specification | Kettle (Titanium TA1/TA2) | Jacket (Carbon Steel Q345R) |
|---|---|---|
| Design Volume / Work Volume | 1200 L / 1000 L | Custom Jacket Volume |
| Design Pressure | Full Vacuum (-0.1 MPa) | 0.4 MPa |
| Working Pressure | Full Vacuum (-0.1 MPa) | 0.3 MPa |
| Design Temperature | 100 °C | 100 °C |
| Working Temperature | 40 °C | 80 °C |
| Motor Power / Torque | 7.5 kW (High torque for solid-liquid reactions) | |
| Stirring Speed | 0~800 r/min (Customizable range) | |
| Agitator Type | Dual-Tier High-Shear Agitator with 4 Baffles | |
| Main Material (Wetted) | Clad Plate (Titanium TA1 + Q345R Carbon Steel) | |
| Internal Parts (Agitator/Baffles) | Grade TA2 Titanium | |
| Sealing Technology | Magnetic Drive Coupling — Hermetic Static Seal (Zero Leakage) | |
| Discharge Valve | PTFE Lined Flush-Type Valve | |