5000L Stainless Steel High-Pressure Industrial Reactor

5000L Stainless Steel High-Pressure Industrial Reactor with Magnetic Seal and Triple Impellers for Raney Nickel Catalyst

5000L Stainless Steel High-Pressure Industrial Reactor with Magnetic Seal and Triple Impellers for Raney Nickel Catalyst
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Core Specifications
Full Volume 5590 L
Working Volume 5000 L
Material SS316+Q345R
Design Pressure 3.64 MPa
Work Pressure 2.0 MPa
Design Temp 150 °C
Work Temp 100 °C
Motor Power 30 kW
Stirring Speed 0-299 r/min

Product Description

The 5000L Stainless Steel High-Pressure Industrial Reactor is a premier chemical process vessel engineered for demanding industrial operations that require absolute reliability and safety. Specifically designed for processes utilizing Raney Nickel catalysts and other sensitive chemical reactions, this reactor guarantees 100% zero-leakage performance under extreme conditions.

Key Features & Technologies

  • Magnetic Sealed Stirrer Coupler: Agitator system ensures 100% zero leakage of gases and hazardous substances by using advanced static sealing and magnetic coupling transmission technology. The coupler is equipped with an integrated cooling system to prevent overheating and prolong seal life.
  • Robust Cladding Plate Construction: Manufactured from premium corrosion-resistant SS316 Stainless Steel clad onto durable Q345R pressure vessel steel, providing excellent chemical compatibility and structural strength.
  • Optimized Cover Nozzle Configuration: The flat reactor cover features heavy-duty welded flanges and key process nozzles, including gas inlet/outlet, safety valve, pressure gauge port, manhole, coil inlet/outlet, and specialized hydrogen inlet with gas distributor.
  • Triple Impeller Agitator System: Custom-designed triple impellers ensure thorough mixing and excellent gas dispersion, critical for optimizing catalytic reactions such as hydrogenation.

Technical Specifications Comparison

Working Volume (L) 1000 2000 3000 5000 8000 10000 20000
Working Pressure ATM – 1.6 MPa
Working Temperature 10 C to 200 C
Motor Power (kW) 5.5 kW 11 kW 15 kW 22 kW Custom Design
Heating Power (kW) 48 kW 60 kW 75 kW 90 kW Custom Design
Heating Method
  • Electric: Far-infrared heaters or Thermal Oil Bath.
  • Circulation (Jacket): Steam, Thermal Oil, or Molten Salt.
  • Cooling: Internal Coil or Jacket.
  • Circulation (Jacket): Steam, Thermal Oil, or Molten Salt.
Structure Type Vertical Closed Type with Manhole
Construction Material
  • Standard (Wetted): Solid SS304/316L/321 or Clad Plate (SS + Q345R).
  • High-Corrosion (Options): Titanium, Nickel, Hastelloy, Monel, Zirconium (Clad Plate).
  • Non-Metal Lining: PTFE or PPL lined options available.
Nozzles & Ports
  • Process: Gas Inlet/Outlet, Liquid Feed, Bottom Discharge.
  • Safety: Burst Disc Port (Safety Valve), Manhole.
  • Instrumentation: Thermowell, Pressure Gauge, Cooling Water In/Out.
  • Custom ports (Sight Glass, Level Sensor) available on request.
Sealing Technology Magnetic Drive Coupling (Static Seal) – Zero leakage.
Option: Double Mechanical Seal.
Agitator Type Gas-entrainment (Hollow shaft), Turbine, Propeller, Anchor, Paddle (Customizable).
Motor Protection Explosion-Proof or Standard AC Motor.
Control System
  • Hardware: Automatic PID Controller or PLC (Global brands available on request).
  • Functions: Mixing Speed (RPM), Heating Temp, Pressure Display.
  • Features: Self-tuning PID, Constant Temp Hold.
Contact Us

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Phone
+8619584327129
Connect with us
Email Us
contact@altonmachinery.com
Factory Address

Flat/Rm 1405A, 14/F, The Belgian Bank Building 721-725 Nathan Road, Mong Kok Kowloon, Hong Kong China