3000L High-Pressure Hydrogenation Reactor

3000L High-Pressure Hydrogenation Reactor | ASME CE EAC Certificated | Explosion-Proof Motor and Magnetic Sealing Coupler

3000L High-Pressure Hydrogenation Reactor | ASME CE EAC Certificated | Explosion-Proof Motor and Magnetic Sealing Coupler
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Core Specifications
Full Volume 3500 L
Working Volume 3000 L
Material SS304+Q345R
Design Pressure 8 MPa
Work Pressure 6 MPa
Design Temp 200 °C
Work Temp 180 °C
Motor Power 18.5 kW
Stirring Speed 0~300 r/min
Guide Price
$7000.00

Product Description

This industrial reactor is engineered for high-efficiency and safe chemical processing across a broad spectrum of operating conditions. The core of its advanced design is the Magnetic Sealed Stirrer Coupler, which fundamentally redefines operational reliability. This system features a static seal coupled with a magnetic drive, ensuring a zero-leakage guarantee as it eliminates dynamic seals, making it ideal for handling hazardous or valuable media. Further enhancing its performance and longevity, the magnetic coupling includes built-in cooling to prevent core overheating, alongside a non-contact transmission mechanism that results in a wear-free, low-maintenance operation and an exceptionally long lifespan.

The reactor is a robust and versatile piece of equipment, available in substantial Working Volumes ranging from 1000 L up to 20000 L. It is designed for demanding environments, handling a Working Pressure from ATM up to 1.6 MPa and maintaining a stable Working Temperature between -10 °C and 200 °C. Heating flexibility is ensured through multiple options, including far infrared electric heating, electric heaters with thermal oil baths, or jacket circulation utilizing thermal oil, steam, or melt salt. The versatility extends to material construction, where contacting parts can be customized from clad plates of various Stainless Steels (SS304/316L/321 + Q345R), or even exotic materials such as Titanium, Nickel, Zirconium, Hastelloy, Inconel, or Monel, depending on the process requirements. Operational control is managed by a sophisticated device, typically an automatic PID or PLC controller, which offers precise temperature regulation with an accuracy of ±1°C and allows for the display and control of mixing speed and heating power.

Full Specifications

Working Volume (L) 1000 2000 3000 5000 8000 10000 20000
Working Pressure ATM – 1.6 MPa
Working Temperature 10 °C to 200 °C
Motor Power (kW) 5.5 kW 11 kW 15 kW 22 kW Custom Design
Heating Power (kW) 48 kW 60 kW 75 kW 90 kW Custom Design
Heating Method
  • Electric: Far-infrared heaters or Thermal Oil Bath.
  • Circulation (Jacket): Steam, Thermal Oil, or Molten Salt.
  • Cooling: Internal Coil or Jacket.
  • Circulation (Jacket): Steam, Thermal Oil, or Molten Salt.
Structure Type Vertical Closed Type with Manhole
Construction Material
  • Standard (Wetted): Solid SS304/316L/321 or Clad Plate (SS + Q345R).
  • High-Corrosion (Options): Titanium, Nickel, Hastelloy, Monel, Zirconium (Clad Plate).
  • Non-Metal Lining: PTFE or PPL lined options available.
Nozzles & Ports
  • Process: Gas Inlet/Outlet, Liquid Feed, Solid Feed, Bottom Discharge.
  • Safety: Burst Disc Port (Safety Valve), Manhole.
  • Instrumentation: Thermowell, Pressure Gauge, Cooling Water In/Out.
  • Custom ports (Sight Glass, Level Sensor) available on request.
Sealing Technology Magnetic Drive Coupling (Static Seal) — Zero leakage.
Option: Double Mechanical Seal.
Agitator Type Gas-entrainment (Hollow shaft), Turbine, Propeller, Anchor, Paddle (Customizable).
Motor Protection Explosion-Proof or Standard AC Motor.
Control System
  • Hardware: Automatic PID Controller or PLC (Global brands available on request).
  • Functions: Mixing Speed (RPM), Heating Temp, Pressure Display.
  • Features: Self-tuning PID, Constant Temp Hold.